Tape Plant / Extrusion
We have two extrusion lines, one from JP
Industries and the new one from Lohia Starlinger, who are in
collaboration with the Starlinger of Austria.
Our latest extrusion line is one of its kinds in the Country, which can
produce tape up to 6.5 GPD (Grams per Denier) giving us an average
strength of 5,700KG in our “1000KG Safe Working Load, 5:1 Safety Factor”
Bulk bag. In fact, it is very much to the advantage of the company that
we are the only Bulk bag manufacturers who can produce tape with such a
high strength. This state of the art plant has been specially designed
and developed for us by Lohia Starlinger to manufacture Bulk bags up to
3000KG Safe Working Load or 8:1 Safety Factor.
It has always been our priority to achieve
maximum strength possible in our tapes for which we have introduced
certain quality standards at this very first level of manufacturing Bulk
bags. Temperature at every point of the extrusion line is controlled
along with the most suitable stretch ratio between the godded rollers to
give maximum strength to our tapes. Magnetic and Electronic functioning
of the winders give an accurate winding to the tapes so that we get a
perfectly smooth fabric, when they are used in our looms, in form of
A quality report is prepared for each lot coming out of the extrusion
line every 20 minutes (approximately 200 bobbins/cones) in which we
check the denier and GPD for at least 20 cones in the lot and the denier
variation between each of these cones. We even have a special trolley
system to handle and distribute these cones in order to avoid any loss
of strength in our tapes due to the friction that may happen while
handling and distributing them.
The strength in our tapes not only helps us to produce Bulk bags with
low GSM as compared to our competition but also give us a recognition
World wide. We firmly believe that we are the only Bulk bag manufacturer
who produce tapes of 6.5 Grams per Denier (GPD) strength with such high
quality standards to fulfill extra ordinary requirements of our clients
round the Globe.